If the control of design is the direction, manufacturing has provided reliable guarantee for the product quality.
Conforming to the times and closely follow the world’s pace, PAN OCEAN invested 140 million RMB in 2017 totally for the large-scale “machines instead of manpower”, intelligent equipment automation, renovation of waterborne paint spraying line and special container production line in order to better meet customers’ needs.
The completion of renovation processes such as steel pretreatment, steel pressing, welding, paint spraying and beauty make-up lines have combined to significantly enhance the level of production automation, security and environmental protection of PAN OCEAN, and promoted it to the frontline of the industry.
In particular, the implementation of such technical improvement projects such as “the replacement of people with machines,” as well as the introduction and application of a large number of intelligent automation equipment, have provided adequate hardware guarantee for the security and quality of the products. At present, more than 70% of PAN OCEAN’s short blasting, parts processing, welding, paint spraying, drilling and nailing on the floorboard, etc. have been conducted in an automatic manner. Hence, PAN OCEAN’s factory automation has occupied the leading position in the container sector.
PAN OCEAN renovated and completed the water-borne paint spraying line and put it into operation in April 2017, with a total investment of 50 million yuan, thus setting a successful example for all plants in the industry. Its reasonable process design, advanced equipment and guarantee for the details of construction quality can fully satisfy the requirements for the quality of water-borne paint spraying and enhance the production efficiency. As a result, PAN OCEAN has got praises from numerous clients and their representatives.
In the insulation design for the whole painting line, including storage, paint mixing and spraying, all of three layers of paint obtain the guarantee of the quality of the preheating, pre-coating, pre-spraying, infrared induction automatic spraying, leveling, air drafting, drying by means of evenly swinging wind, cooling and environmental protection cycling filtration system in the construction. The whole line of paint spraying has a total of 58 places for 40’ containers including 9 for the drying of the first coat and one for the cooling, 9 for the drying of the middle coat and 3 for the cooling, and 12 for the drying of the finish coat and 3 for cooling. The sufficient space for boxes, rigorous and smooth processing route, scientific and reasonable process design, assistance of such systems as the self-motion boxes and the whole-process video surveillance have combined to create the water-borne paint spraying line, which is outstanding and well-known in the industry.
On the basis of manufacturing standard dry cargo containers, PAN OCEAN invested nearly 60 million RMB in the construction of an advanced special container production line in 2016; moreover, it strives to satisfy the clients’ requirements for special containers of all kinds by virtue of its powerful production capacity.